Easy Frame and Panel Doors on the Table Saw

Making a frame and panel door on the table saw takes just a few steps using the stub tenon and groove technique (see photo below).

Cutting the groove

After you have the stiles and rails cut to length, cut a groove on the inside edge of the pieces to match the thickness of the plywood panel. An easy way to do this is to make two passes, flipping the workpiece between passes (drawing above and detail ‘a’) to keep the groove centered. Make the groove a little narrower than the panel at first and sneak up on the final width.

Cutting the tenon

To cut the tenons on the ends of the rails, use a dado blade buried in an auxiliary fence (drawing above). Start with the blade set low and once again sneak up on the fit (detail ‘b’).

 

Stub Tenon and Groove Joint

Frame and Panel Door. The door is constructed using stub tenon and groove joinery.

Keep making sawdust!  Dave